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High Payload YASKAWA AR 1440 Series Robot Automation Laser Welding Machine - China Suppliers & Factory Solutions
Product Introduction
The welding robot uses Japan's famous Yaskawa AR1440 series welding robot, and with external axis welding, the range can cover the welding work of all typical workpieces. It consists of three parts: the robot body, the robot control cabinet, and the teaching pendant (box): The robot body uses high-precision servo motors, which have compact structure, fast response, high reliability, smooth and flexible movement, high efficiency, and wider range of motion.
Advantage
- Highly sensitive collision detection and flexible control: avoid position deviation caused by accidental collisions; the robot arm detects load changes faster than the safety bracket and can automatically switch to flexible control to avoid collisions.
- Motion performance has been greatly improved: the capacity of the drive motor and the specifications of the reducer have been greatly improved, enabling high-speed and smooth motion.
- Durable performance is significantly improved.
- Reduce self-interference: The separate small wrist structure and arc-shaped arm can significantly reduce self-interference.
- Smaller control cabinet size, less equipment space.
- Easier teaching pendant control: can be operated directly through the touch screen. It weighs only 730g and is easier to control.
- Suitable for new motion control, higher precision and faster speed.
Application
🏭
Robot welding system can be widely used in cupboard, kitchenware and bathroom ware, staircase and elevator, shelf, oven, stainless steel door and window guardrail, distribution box, stainless steel household industries.
Main Configurations
| NO. | Project Name | Brand | QTY | Notes |
|---|---|---|---|---|
| 1 | Robot Body | YASKAWA | 1 Set | Standard |
| 2 | Robot System | YASKAWA | 1 Set | Standard |
| 3 | Robot Handle | YASKAWA | 1 Set | Standard |
| 4 | Robot Cable | YASKAWA | 1 Set | Standard |
| 5 | Laser Source | MAX-2000W | 1 Set | Standard |
| 6 | Fiber Laser | MAX-2000W | 1 Set | Standard |
| 7 | Laser Welding Head | Raytools-BF03S | 1 Set | Standard |
| 8 | Protection Lens | Raytools | 3 pcs | Standard |
| 9 | Intelligent Chiller | Hanli | 1 Set | Standard |
| 10 | Clamping | TOPTEK | 1 Set | Option |
| 11 | Positioner | TOPTEK | 1 Set | Option |
| 12 | Protection Glasses | TOPTEK | 1 Pair | Option |
Samples
Frequently Asked Questions
Q
What robot model is used in this laser welding system?
This laser welding system is built around the Yaskawa AR1440 series welding robot, one of Japan's most renowned industrial robot platforms. It is paired with a MAX-2000W fiber laser source and a Raytools-BF03S laser welding head for high-performance welding operations.
Q
What industries or applications is this robot laser welding system suitable for?
The robot laser welding system is widely applicable across multiple industries, including cupboard and kitchenware manufacturing, bathroom ware, staircase and elevator components, shelving, ovens, stainless steel doors and window guardrails, distribution boxes, and general stainless steel household product industries.
Q
How does the collision detection feature work?
The system features highly sensitive collision detection that prevents positional deviation caused by accidental impacts. The robot arm can detect load changes faster than a traditional safety bracket and automatically switches to flexible control mode to safely avoid potential collisions, protecting both the equipment and the workpiece.
Q
What is included as standard equipment, and what is optional?
Standard configurations include the Yaskawa robot body, robot system, handle, cable, MAX-2000W laser source and fiber laser, Raytools-BF03S laser welding head, protection lens (3 pcs), and Hanli intelligent chiller. Optional accessories include TOPTEK clamping fixtures, a positioner, and protection glasses.
Q
How easy is it to operate and program the robot?
The system comes with a touch-screen teaching pendant that weighs only 730g, making it lightweight and easy to handle. Operators can program and control the robot directly through the intuitive touch interface, significantly reducing the learning curve and improving operational efficiency on the shop floor.
Q
What are the key structural advantages of the Yaskawa AR1440 robot arm?
The AR1440 robot arm features a compact and separate small wrist structure combined with an arc-shaped arm design, which significantly reduces self-interference during complex movements. Upgraded drive motors and reducers also enable higher-speed, smoother motion, while the overall durable build ensures a longer service life with minimal maintenance requirements.